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[Information] Desorption technology for polymers containing high concentrations of volatile components

[Information] Desorption technology for polymers containing high concentrations of volatile components

Applicable to various polymer manufacturing processes! Introducing the desorption technology for polymers containing high concentrations of volatile components.

This document introduces a technology for directly removing high concentrations of volatile components from polymers using a twin-screw extruder "TEX." Our company has established a volatilization technology for monomers and solvents contained in various polymers through numerous verification experiments. We have clearly presented the main technologies for high concentration volatilization, as well as equipment configurations, in diagrams and tables, so please take a moment to read through it. [Contents] ■ Overview ■ Application Examples ■ Volatilization Technology ■ Equipment Configuration *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Bumper Grade Manufacturing Technology

[Information] Bumper Grade Manufacturing Technology

Excellent mixing performance! Introducing bumper-grade manufacturing technology that achieves high processing capability.

Automobile bumpers are now using grades based on PP resin in many vehicle models from the perspective of improving productivity and recyclability. Since bumper grades require significant improvements in bending modulus and impact strength, the raw material formulation has become complex, increasing the difficulty of compounding. This document introduces the compounding technology of the NEW bumper grade "TEX." We will continue to propose technological developments aimed at further improving quality and enhancing capabilities in compact machinery. [Contents] ■ Equipment configuration ■ Evaluation of dispersion through practical examples ■ Features *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Case Studies of the Recycling Process Using the TEX Twin-Screw Extruder

[Data] Case Studies of the Recycling Process Using the TEX Twin-Screw Extruder

Free Distribution of Recycling Case Studies! Introduction of examples of twin-screw compounding extruders suitable for a wide range of applications, efficient continuous production, and resin recycling.

The "Twin-Screw Compounding Extruder TEX" is a machine with high customization capabilities that can accommodate a wide range of materials and processes, offering continuous productivity unlike batch-type systems. It also features high energy efficiency due to heater heat transfer and screw shear, as well as a wide operating range due to high torque, with numerous applications in resin recycling. This document summarizes examples of recycling processes using the "Twin-Screw Compounding Extruder TEX," including chemical recycling, cross-linking cutting, compatibility with biomass materials, and dechlorination treatment. It includes an overview and features of each process. We encourage you to read it. [Contents (excerpt)] ■ Continuous chemical recycling ■ Waste plastic recycling ■ Cross-linking cutting ■ Dechlorination treatment ■ Thermal decomposition of organic waste ■ TRF manufacturing *For more details, please refer to the PDF document or feel free to contact us.

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Multi-compatible new continuous kneading extruder "COMPEO"

Multi-compatible new continuous kneading extruder "COMPEO"

Suitable for compounds of materials sensitive to temperature and shear! For mixing various materials, including general-purpose resins, engineering plastics, thermosetting resins, and rubber.

"COMPEO" is an all-round player in the field of compounding extruders, capable of a wide range of plastic and rubber mixing processes through modularization. The design takes significant consideration of ergonomics, maintainability, and energy efficiency, and it was developed based on the principle of combining all the best features of the conventional series. It is IoT-compatible, allowing for remote diagnostics and maintenance. 【Features】 ■ Suitable for compounding materials sensitive to temperature and shear ■ Compatible with various applications ■ Supports super engineering plastics with heat resistance up to 400°C ■ Precise temperature control suppresses localized heating ■ The barrel opens and closes at 120°, making maintenance very easy ■ Uses surface reinforcement materials with high wear resistance in processing sections 　→ Reduces maintenance costs ■ Ergonomically designed for ease of use 　→ Simple operability reduces operational errors and machine downtime ■ Can be combined into suitable shapes for compounding applications 　→ Adapts to significant changes in production volume ■ Industry 4.0 (IoT) compatible for remote management and diagnostics *For more features and details, please refer to the PDF document or feel free to contact us.

  • Synthetic resin fittings

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Small two-axis mixing extruder "TEX25 αIII"

Small two-axis mixing extruder "TEX25 αIII"

Achieves both ultra-high torque and ease of use. Software for analyzing pressure, temperature, and filling rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque with ease of use ■ Easy operability (cylinder detachment mechanism, use of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt drive type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supply materials that can be processed ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

  • Biomass fuel production equipment

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Bimodal mixing extruder for bridge cutting "TEX"

Bimodal mixing extruder for bridge cutting "TEX"

Continuous production of high-quality recycled products is possible! Introducing recycling technology by 'TEX'.

We have developed a recycling technology for cross-linked plastics and cross-linked rubber, which previously had no treatment methods other than incineration for heat energy recovery or landfill, using "TEX." By equipping the system with a screen changer at the front, we can filter out the waste mixed with the crushed material. Additionally, the filter can be easily replaced during operation, allowing for continuous operation. This technology effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials and cross-linked rubber (tires, weather strips, etc.). 【Features】 - Effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials. - Effectively performs cross-link cutting of cross-linked rubber (tires, weather strips, etc.). - Enables continuous production of high-quality recycled products. - Allows stable extrusion by precisely controlling the resin temperature, which is crucial for cross-link cutting. - All by-products can be collected through vents or slits. *For more details, please refer to the PDF document or feel free to contact us.

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Method for Manufacturing Insulating Materials for High Voltage Transmission Cables

Method for Manufacturing Insulating Materials for High Voltage Transmission Cables

Efficiency improvement in the production process and enhancement of the working environment! Introducing the manufacturing method for insulation materials for high-voltage power transmission cables.

Typically, power transmission cables are insulated with super clean cross-linked polyethylene around the conductor, but in ultra-high voltage transmission (approximately 500,000 volts), charge concentration occurs in the insulating part, leading to the problem of cable failure during transmission. To prevent this, a semiconductive material that slightly discharges electricity inside and outside the insulator is used as a cushioning layer. This document introduces a technology for continuous mixing of the semiconductive layer using a biaxial kneading extruder. [Contents] ■ Featured Technology - Adoption of a special kneading cylinder NIC - Optimization of chip clearance for kneading screws - Control of cylinder temperature - Self-cleaning properties *For more details, please refer to the PDF document or feel free to contact us.

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Small two-axis mixing extruder "TEX25 αIII" *Available for short delivery times.

Small two-axis mixing extruder "TEX25 αIII" *Available for short delivery times.

Achieves both ultra-high torque and ease of use. Software for analyzing pressure, temperature, and filling rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque (torque density: 18.2 Nm/cm³), temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard accompanying mixing simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide comprehensive support from proposals for auxiliary equipment to installation work. 【Features】 ■ Balances ultra-high torque (torque density: 18.2 Nm/cm³) with ease of use ■ Quick cylinder reconfiguration enabled by unique design, allowing for easy customization ■ Compatible with various raw material extrusion processes using the standard accompanying spare screw elements ■ Compact built-in type is the standard specification, achieving space-saving 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supplyable raw materials ■ Standard specification stock machine (L/D=52.5) available * Delivery times for auxiliary equipment are subject to separate consultation.

  • Biomass fuel production equipment

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